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原材料(鋼帶)材質(zhì)

Steel strip material

熱軋或冷軋低碳鋼 Hot rolling or cold rolling low carbon steel

成品要求

FinishedProducts

Requirements

圓管round pipeФ63.5-Ф127mm，thickness 壁厚：1.5-5.0mm

方管square pipe50X50-100X100mm， thickness壁厚：1.5-4.2mm

機(jī)列要求Machine column requirements

機(jī)列形式：分體式  Form:Split

布置方式：根據(jù)客戶的需求

arrangement form: according to the customer's requirements

機(jī)組生產(chǎn)速度

Unit production speed

0～60m/min

結(jié)構(gòu)形式

Type

單頭液壓開卷機(jī)Single headPneumatic tensioning un-coiler

適用鋼帶內(nèi)徑

Shrinking and expanding range of I.D

鋼卷內(nèi)徑漲縮范圍φ460-φ520mm（根據(jù)客戶需求）

Φ460-Φ520(according to the customer’s request)

鋼帶外徑

steel strip O.D

≤φ1800mm

鋼帶寬度

Steel strip width

200～400mm

鋼帶卷重

Steel strip coil weight

≤10噸Ton

制動(dòng)形式

Brake from

氣動(dòng)、強(qiáng)弱制動(dòng)Pneumatic brake

轉(zhuǎn)動(dòng)形式

rotation form

人工推動(dòng)平臺(tái)±180°Manual push platform±180°

結(jié)構(gòu)形式Structure form

由動(dòng)力部分、主機(jī)部分組成，含鏟板裝置。Consist of power parts, host, shovel board device.

動(dòng)力部分組成Power components

由機(jī)座減速機(jī)、電機(jī)、聯(lián)軸器、離合器萬(wàn)向接、齒輪、分配

By the stand reducer, motor, coupling, clutch, universal joint, gear, distribution box, etc

主機(jī)部分組成

host part

由機(jī)座、機(jī)架、二根夾送輥、七根矯平輥、滑動(dòng)軸座、夾送牽引輥液壓提升壓下機(jī)構(gòu)等

By the frame, frame, two root pinch roll, seven root leveling roll, sliding shaft seat, pinch traction roller hydraulic screwdown, etc

電機(jī)功率

motor power

7.5Kw，變頻調(diào)速Frequency conversion control speed motor

作用Function

切除鋼帶頭尾的缺陷部分以及帶卷中間的缺陷部分

在對(duì)焊前切頭切尾，使對(duì)焊接頭平直對(duì)正，利于對(duì)焊

Removal of the defective portion of the strip head and tail and coil center, Cutting head and tail before butt welding, make the butt-welded head straight on to be good for welding

結(jié)構(gòu)形式

Structure form

液壓剪+手動(dòng)（自動(dòng)）焊接+手動(dòng)（自動(dòng)）對(duì)縫

Hydraulic shearing and manual alignment and manual welding or Fully Automatic welder and alignment

剪切厚度

Applicable steel strip  thickness

≦5.0mm

最大剪切寬度

Maximum steel strip width

420mm

活套原理

Principle

由外套引入，中心出料

Introduced by theouter accumulator, center discharge

活套直徑

Diameter

Ф5.5米meter

鋼帶寬度

Steel strip width

200～400mm

鋼帶厚度

Steel strip thickness

≦5.0mm

充料速度

Feeding speed

≥120m/min

送料電機(jī)功率

Feeding motor power

15KW 

活套主體功率

Accumulator unit motor power

30KW 

進(jìn)料裝置

Feeding device

導(dǎo)向立輥

Guide vertical roll

矯平輥后兩對(duì)導(dǎo)向立輥，通過(guò)手動(dòng)調(diào)節(jié)對(duì)中開合調(diào)整

After leveling roll two pairs of vertical guide rollers, regulation of the opening and closing by manual adjustment

矯平輥

Leveling roller

采用7輥矯平裝置，使鋼帶平穩(wěn)進(jìn)入成型機(jī)組，矯平輥為無(wú)動(dòng)力輥，下輥固定，上輥通過(guò)首輪絲桿上下調(diào)整

Adopt7-roller leveling device, so that a smooth strip into the forming units, leveling roll is a non-powered roller, lower rolleris fixed, upper roller can be adjustedthrough the first round screw up and down

成型機(jī)架

Forming bracket

成型原理

Principle

本機(jī)組采用底線水平輥式成型原理，軋輥采用雙半徑孔型

This unit uses the baseline level roll-forming principle,Roller adopts double radius of groove

成型要求

forming requirements

圓管round pipeФ63.5-Ф127mm，thickness 壁厚：1.5-5.0mm

方管square pipe50X50-100X100mm， thickness壁厚：1.5-4.2mm

成型機(jī)架規(guī)格

Forming bracket specifications

輥架

Roller bracket

數(shù)量

Quantity

輥架軸徑

Shaft diameter of roller bracket

輥軸材料

Material of roller bracket

軸熱處理

Heat treatment

水平輥架

Horizontal Roller bracket

7

Φ110mm

42Crmo

調(diào)質(zhì)高頻淬火

HF quenching

立輥架

Vertical Roller bracket

7

Φ70mm

40Cr

調(diào)質(zhì)高頻淬火

HF quenching

成型機(jī)架機(jī)構(gòu)要求

Forming bracketinstitutions requirements

在每個(gè)開口成型水平機(jī)架上輥方軸承頂部都設(shè)由過(guò)載保護(hù)裝置，當(dāng)遇到過(guò)載時(shí)該墊有緩沖，以保護(hù)水平輥和傳動(dòng)裝置

On each opening forming horizontal rack roller bearings are located at the top side by the overload protection device, the pad has a buffer when faced with overload, in order to protect the horizontal roller and transmission device

水平輥架為龍門式結(jié)構(gòu)，其中：開口成型4機(jī)架；閉口成型3機(jī)架。水平輥模具采用隔套直接固定，保證機(jī)組精度

Horizontal rollerbracket is gantry structure, including: open molding4 brackets; Silent molding 3brackets. Horizontal rollermold adopt spacer fixed directly, ensure its accuracy

立輥架為滑槽式結(jié)構(gòu)，其中：雙立輥導(dǎo)向，手動(dòng)調(diào)節(jié)同時(shí)開合和對(duì)中；立輥滑塊為分體式，用螺釘調(diào)節(jié)松緊；

Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time vertical roll slideris the split, with screw to adjust tightness

換輥方式：側(cè)拉式

Roller changing way:Side pull

機(jī)架潤(rùn)滑：水平輥架后端排架使用油槍油脂潤(rùn)滑，配加油嘴

BracketLubrication:horizontal rollerbracket back-end bent use grease lubrication oil gun, with refueling nozzle

焊縫導(dǎo)向機(jī)架

Weld guide bracket

（1套）導(dǎo)向輥由上下兩個(gè)輥?zhàn)咏M成，中間裝有導(dǎo)向刀片，焊縫角度通過(guò)螺桿調(diào)節(jié)

(1 set)Guide roller is composed of upper and lower rollers, the middle is equipped with guide blade,weld angle adjusted through the screw

焊接擠壓輥機(jī)架

Welding extrusion rollerbracket

（1套）三輥式，壓輥加壓將熔融的金屬擠壓并焊合在一起

(1 set)Three roller, roller pressure squeezing molten metal and welded together

側(cè)擠壓輥軸裝輥直徑

Roller diameter ofThe lateral extrusion roller

Φ70mm

外毛刺去除裝置

Outer burr removal device

（1架）裝有可交替使用的前后刀具座，手輪調(diào)整刀具的高度和橫向位置并加裝有快速進(jìn)退刀裝置

(1 set)Before and after the tool holder can be used interchangeably,the handwheel adjustthe cutting tool height and horizontal position and equipped with a fast cutting device

下支承部分

lower support part

硬木板支承，高度可調(diào)；可保證焊縫切削光滑平整

Hard wood supports, height is adjustable; 

can ensure the seam cutting is smooth

磨光輥機(jī)架

Polishing roller bracket

（1架）立輥式，手動(dòng)調(diào)節(jié)開合和對(duì)中

（1 set）Vertical roller, manually adjust the opening and closing

冷卻裝置型式

Form of cooling device

噴淋和溢池聯(lián)合式

Spray pool and overflow pool

定徑要求

Sizing requirement

圓管round pipeФ63.5-Ф127mm，thickness 壁厚：1.5-5.0mm

方管square pipe50X50-100X100mm， thickness壁厚：1.5-4.2mm

定徑機(jī)架規(guī)格

Sizing bracket specifications

輥架

Roller bracket

數(shù)量

Quantity

輥架軸徑

Shaft diameter of roller bracket

輥軸材料

Material of roller bracket

軸熱處理

Heat treatment

水平輥架

Horizontal Roller bracket

6

Φ110mm

42Crmo

調(diào)質(zhì)高頻淬火

HF quenching

立輥架

Vertical Roller bracket

6

Φ70mm

40Cr

調(diào)質(zhì)高頻淬火

HF quenching

水平輥模具采用隔套直接固定，保證機(jī)組精度 

Horizontal rollermold adopt spacer fixed directly, ensure its accuracy

定徑機(jī)架機(jī)構(gòu)要求

Sizing bracketinstitutions requirements

換輥方式：側(cè)拉式

Roller changing way:Side pull

上輥調(diào)整：左右單獨(dú)調(diào)整

Adjustment ofUpper roller: left or right to adjust alone

立輥架為滑槽式結(jié)構(gòu)，雙立輥導(dǎo)向，手動(dòng)調(diào)節(jié)同時(shí)開合和對(duì)中；雙立輥導(dǎo)向，手動(dòng)調(diào)節(jié)同時(shí)開合和對(duì)中；立輥滑塊為分體式，用螺釘調(diào)節(jié)松緊

Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time,vertical roll slideris the split, with screw to adjust tightness

矯直裝置(土耳其頭)

Straightener(Turkey head)

作用

Function

矯直鋼管平直度,引導(dǎo)鋼管正確進(jìn)入飛鋸，也可對(duì)方矩管進(jìn)行整徑

Straightening steel pipe straightness, lead the steel pipe right into flying saw, can also be rectangular tubes for the whole size

結(jié)構(gòu)

Structure

四輥土耳其頭，分別上下、左右調(diào)整和旋轉(zhuǎn)調(diào)整

Four-roll Turkey head,  up and down,

left and right adjustment and rotation adjustment respectively

數(shù)量

Quantity

兩架單面土耳其頭

TwoSingle-sided Turkey head

型式Type

微機(jī)定尺飛鋸

computer length flying saw

用途

Usage

確定鋼管定長(zhǎng)切斷位置，并能快速起動(dòng)使切斷設(shè)備與作業(yè)線速度同步

Determine steel pipe fixed length cutting position, and can quickly start to make the cutting device synchronized with the production line

維持切斷設(shè)備與作業(yè)線速度同步，切斷機(jī)構(gòu)動(dòng)作切斷鋼管

Maintaining cutting device synchronized with the production line, cutting off steel body movements and steel pipe

快速?gòu)?fù)位

Fast reset      

控制方法

Control way

微機(jī)控制電機(jī)通過(guò)減速箱傳動(dòng)齒輪齒條驅(qū)動(dòng)移動(dòng)組件 

Microcomputer control motor drives mobile component through gear boxgear rack

切割方式

Cutting way

熱摩擦鋸切

Friction heat of mental sawing

鋸車最大運(yùn)行速度

Maximum running speed of saw

60米/分鐘

60m/min

鋸切管徑

Pipe diameter

圓管round pipeФ63.5-Ф127mm，方管square pipe50X50-100X100mm

鋸切管壁厚

Pipe thickness

≤5.0mm

切割精度

Cutting precision

±3mm

定尺長(zhǎng)度

Specified length

4～10m

鋸片規(guī)格

Saw blade

Φ800×110×5

鋸片轉(zhuǎn)速

Saw blade rotation speed

2800rpm

鋸切電機(jī)

Cutting motor

22KW

跟蹤電機(jī)

Tracking motor

37KW

氣動(dòng)系統(tǒng)

Pneumatic system

0.4～0.7Mpa

支架結(jié)構(gòu)形式

Support structure

采用型鋼焊接結(jié)構(gòu)

Using steel welded structure

輥道架標(biāo)高Roller rack elevation

與管件軋制、飛鋸下料中心標(biāo)高一致

In line withpipe rolling andflying saw cutting center elevation

托輥形式、材料

Idler roller form and material

托輥為平輥，材料：45＃鋼淬火鍍硬鉻，使用壽命長(zhǎng)，不劃傷鋼管

Idler roller is flat roller

Material:45# steel quenching hard chrome plated, long service life, don't scratch steel pipe

托輥運(yùn)轉(zhuǎn)動(dòng)力

Operation power of idler roller

采用3KW電機(jī)拖動(dòng)，可滿足不同生產(chǎn)速度的需求

Adopt 3kw motor, can meet the needs of different production speed

翻料方向

Turning direction

管件前進(jìn)方向
Forward direction of pipe fittings

下料方式Blanking way

兩邊都可下料can be blanking on both side

傳動(dòng)原理

Principle

整個(gè)機(jī)組成型機(jī)和定徑機(jī)聯(lián)動(dòng)傳動(dòng)，各系統(tǒng)的主電機(jī)通過(guò)減速箱、齒輪箱(螺旋傘齒輪傳動(dòng))、萬(wàn)向傳動(dòng)軸拖動(dòng)水平輥；立輥為無(wú)動(dòng)力輥。螺旋傘齒輪材質(zhì)采用20CrMnTi

Forming and sizing machines of the entire unit Transmission linkage, the main motors of each system drag horizontal roller through reducer, gear box (spiral bevel gear), universal transmission shaft; vertical roller is unpowered roller. Spiral bevel gear material used 20CrMnTi

主機(jī)機(jī)組電機(jī)

The host unit motor

132KW*1 +160KW*1set

齒輪箱潤(rùn)滑

Gearbox Lubrication

稀有浸泡潤(rùn)滑；箱體外有油位顯示

Rare immersion lubrication; There is oil level outside the enclosure

額外

Additional

先將油循環(huán)冷卻系統(tǒng)預(yù)先準(zhǔn)備，現(xiàn)場(chǎng)需要時(shí)再增加。

Oil circulating cooling system in advance to prepare first,will add if need when install.

結(jié)構(gòu)

Structure

整機(jī)預(yù)留冷卻液總接入口，每段軋輥中間安裝可調(diào)金屬冷卻管噴淋頭

Reserve the engine cooling fluid total access, installing adjustable metal cooling spray head in the middle of each roller

冷卻液流量

Coolant flow rate

≥25噸ton/小時(shí)hour

主電機(jī)

Main motor

國(guó)產(chǎn)品牌Domestic brands 

減速機(jī)

Reducer

國(guó)產(chǎn)名牌Domestic brands

飛鋸電源

Flyingsawpower

進(jìn)口品牌Imported brands

汽缸、氣動(dòng)元件

Cylinder, pneumatic components

國(guó)產(chǎn)品牌Domestic brands

成型、定徑機(jī)組軸承

Bearingof forming and sizing bearing unit

國(guó)產(chǎn)品牌（哈、洛、瓦）Domestic brands

主要電器元件

Main electric components

進(jìn)口品牌Imported brands

固態(tài)高頻

Solid state high frequency

400KW